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Pelican 1170 — Print Models (collected)

The Pelican 1170 case is committed to in the Canonical Hardware Specification as the KN-86 chassis. This entry collects the community library of Pelican-1170 print models worth knowing about as reference material — foam-insert templates, organizer trays, panel-mount inserts, EDC kits — so the KN-86 inset-panel work doesn’t have to start from a blank parametric.

None of these are direct adopt-and-print candidates for KN-86 — the KN-86 insets carry domain-specific components (primary display bezel, CIPHER-LINE OLED bezel, 31-key keyplate, cartridge-slot retainer, port cutouts). The point is to read the existing models for structural patterns — how the print is keyed into the Pelican foam, how port cutouts are dimensioned, how multiple inserts seat against each other, what tolerances people have shipped on PLA vs PETG.

SourceURLPattern worth borrowing
Printables — Pelican 1170 Insert Template (Parametric)https://www.printables.com/search/all-models?q=pelican+1170 (see the “Pelican Case 1170 Insert Template - Parametric” tile)A parametric OpenSCAD-style insert template — the right starting point if KN-86 wants to fork an existing parametric rather than author from scratch
Makerworld — Pelican 1170 EDC tool kit inserthttps://makerworld.com/en/models/628753Multi-compartment EDC organizer — the layout discipline (small compartments, snug fits, retention lips) translates directly to component bays for the Pi, Pico, battery, cabling
Thingiverse — Pelican 1170 organizerhttps://www.thingiverse.com/thing:6924445Plain organizer reference — useful for sizing and fit-tolerance cross-check
Cults3D — Pelican Case 1170 insertshttps://cults3d.com/en/3d-model/tool/pelican-case-1170 (search)Multiple variants; mostly useful for browsing patterns
Printables — Pelican 1120 induction-heater casehttps://www.printables.com/model/1982061120, not 1170. Included for the panel-mount-port pattern (e.g., a bezel that cleanly mounts a screen + power switch + indicator LED through the Pelican lid foam without case modification).
Yeggi — 1170 insert searchhttps://www.yeggi.com/q/pelican+1170/Meta-search across the print-model sites; useful for discovery, not source for any specific model
  • Don’t author KN-86’s inserts from a blank file. Start from a parametric 1170 template (one of the Printables entries above) and override the component cutouts. This shortens the bring-up bezel iteration cycle materially — most of the work is in the cutouts and tolerances, not the outer geometry.
  • PLA vs PETG decision is downstream of the print library. A meaningful number of these models include print-material notes. The community consensus skews toward PETG for cases that travel (better impact resistance, less brittle, fine for ambient temperature range). KN-86’s Canonical Hardware Spec leaves material TBD until bring-up — these references inform that decision.
  • Pelican foam is the unsung component. Several of these models design with the assumption that the foam stays in place and the printed insert seats on top. That’s the right model for KN-86 too — the foam carries the internals (Pi, Pico, battery, cabling), the printed inserts carry the user-visible surfaces (display, OLED, keyboard, cart slot).
  • No case modification is the doctrine. Every reference model in this set keeps the Pelican shell untouched. KN-86 should commit to the same — make the print work, not the case work. This preserves the seal, the warranty-equivalent, and the user’s ability to crack the case for service.

Printables search results for Pelican 1170 print models

Snapshot of the Printables search for “pelican 1170” — visible tiles include the Pelican Case 1170 Insert Template (Parametric), Estes Rocket Launch Control station, Dyna-Heat v4 1120 induction heater, and several 1120/1150 variants. The grid is the point: community library, not a single canonical model.

  • Cross-link with qrp-pi.md — QRPπ is the closest full-deck reference; these print models are the parts-library reference. Use both together.
  • Cross-link with the Printables cyberdeck search — that’s the broader form-factor moodboard; this one is the narrower case-specific reference.
  • Worth a KN-86 contribution back to the community. When the KN-86 insets are finalized and tested, publishing them as a Printables/Makerworld set (under whatever the project license ends up being) closes the loop and seeds the next generation of Pelican-1170 cyberdecks.